● Tsarin: Jafananci YASKAWA Babban mai sarrafa motsi
● Tsarin watsawa: Taiwan Yintai
● Abubuwan Wutar Lantarki: Faransanci SCHNEIDER
● Abubuwan Haɓakawa: SMC na Jafananci,
● Abubuwan Wutar Lantarki: OMRON Jafananci
● Mai Canjawa: YASKAWA Jafananci
● Servo Motor: Jafananci YASKAWA
● Allon taɓawa: PRO-FACE na Jafananci
● Babban Motoci: Taiwan FUKUTA
● Haɗawa: NSK Jafananci
● Vacuum famfo: Jamus BECKER
(1) Mai sarrafa takarda mai sarrafa servo ta atomatik.
(2) atomatik wurare dabam dabam, hadawa da gluing tsarin na zafi-narke manne da sanyi manne.
(3) Tef ɗin takarda mai zafi mai narkewa shine isarwa ta atomatik, yankan, da liƙa kusurwoyin kwali a cikin tsari ɗaya.
(4) Manufan tsotsawa a ƙarƙashin bel ɗin isarwa na iya kiyaye takardar manne daga karkacewa.
(5) Takarda mai manne da akwatin ciki na kwali suna amfani da robot Yamaha da tsarin saka kyamara don tabo daidai. Kuskuren tabo shine ± 0. 1 mm.
(6) Akwatin gripper na iya tattarawa ta atomatik kuma ya isar da akwatin zuwa nannade.
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(8) Duk injin yana amfani da mai sarrafa motsi mai ƙarfi, robot Yamaha da tsarin saka kyamara da allon taɓawa HMI don ƙirƙirar kwalaye ta atomatik a cikin tsari ɗaya.
(9) Yana iya tantance matsalolin ta atomatik da ƙararrawa daidai.
RB185A Mai yin akwati ta atomatik | |||
1 | Girman takarda (A×B) | Amin | 120mm |
Amax | mm 610 | ||
Bmin | mm 250 | ||
Bmax | 850mm ku | ||
2 | Kaurin takarda | 100-200 g/m2 | |
3 | Kaurin kwali (T) | 0.8-3 mm | |
4 | Girman samfurin (akwatin).(W×L×H) | Wmin | 50mm ku |
Wmax | 400mm | ||
Lmin | 100mm | ||
Lmax | 600mm | ||
Hmin | 12mm ku | ||
Hmax | mm 185 | ||
5 | Girman takarda mai ninke (R) | Rmin | 10 mm |
Rmax | 100mm | ||
6 | Daidaitawa | ± 0.10mm | |
7 | Saurin samarwa | ≤30 takarda/min | |
8 | Ƙarfin mota | 17.29kw/380v 3 lokaci | |
9 | Wutar lantarki | 6 kw | |
10 | Samar da iska | 50L/min 0.6Mpa | |
11 | Nauyin inji | 6800kg | |
12 | Girman inji | L7000×W4100×H3600mm |
Mai yin akwatin ta atomatik ya ƙunshi Gluer (nau'in ciyar da takarda & gluing), Tsohon (nau'in liƙa mai kusurwa huɗu), Spotter (nau'in sakawa) da Wrapper ( naúrar nannade akwatin), waɗanda ake sarrafawa ta hanyar PLC a cikin yanayin haɗin gwiwa.
(1)Gluer (nau'in ciyar da takarda da manne)
● Sabon ƙera mai sarrafa takarda mai sarrafa servo yana ɗaukar nau'in turawa bayan tsotsa don isar da takarda wanda ke guje wa guda biyu na takaddun shiga cikin injin.
● Tsarin mai mai da hankali sosai yana tabbatar da lubricating kowane sassa da kuma aiki tuƙuru.
● Tankin manne yana da daidaiton zafin jiki, haɗawa ta atomatik, tacewa da manne a cikin wurare dabam dabam. Yana da bawul ɗin motsi mai sauri waɗanda zasu iya taimakawa mai amfani don tsaftace ƙugiya da sauri cikin mintuna 3-5.
● Nau'in famfo na pneumatic na diaphragm na iya amfani da shi don duka farin manne da manne mai zafi.
Na'urar zaɓi: manne danko mita, sarrafa manne danko akan lokaci.
● Chromed manne rollers suna da amfani ga manne daban-daban, waɗanda ke da ƙarfi.
● Layin jujjuyawar jan ƙarfe-ya taɓa abin nadi mai manne, mai dorewa.
● Ƙaƙƙarfan ƙafar hannu na daidaitawa da kyau yana sarrafa kauri na manne.
(2)Tsohuwar (Ƙungiyar liƙa ta kusurwa huɗu)
●Kwali mai sauri stacker da shifter, (Max. Height 1000mm.) ciyar da kwali ta atomatik ba tare da tsayawa ba.
●Tef ɗin takarda mai zafi yana isarwa ta atomatik, yankewa da liƙa kusurwa huɗu.
●Ƙararrawa ta atomatik don tef ɗin takarda mai zafi yana ƙarewa
●An haɗa bel ɗin isarwa ta atomatik zuwa Tsohon da Spotter.
●Mai ciyar da kwali na iya saka idanu akan gudu ta atomatik bisa ga injuna a yanayin haɗawa.
(3) Spotter ( na'urar sanyawa)
●Belin launi mai launin baki& fari tare da fanko tsotsa yana adana takardar manne ba tare da karkacewa ba
●Ana ci gaba da kai akwatunan kwali zuwa tashar sakawa.
●YAMAHA 500 Makanikai Hannu (robot) tare da tsarin saka kyamarar 3 HD, daidaito +/- 0.1mm.
●Kyamarorin biyu a saman bel don kama matsayin takarda, kyamara ɗaya a ƙasan bel don kama wurin ajiye akwatin kwali.
●Duk kwamitin kula da gumaka yana da sauƙin fahimta da aiki.
●Akwatin na'urar riga-kafi, gyara takarda da akwati sosai kuma cire kumfa
(4) Nade-nade (na'urar nannade)
● Na'urar gripper na iya ɗaga akwatin ta hanyar silinda mai iska wanda ke da kyau don guje wa karce na takarda.
● Ɗauki tsarin YASKAWA servo da tsarin kulawa na pneumatic don kunsa akwatin, saurin daidaitawar dijital na masu girma dabam.
● Sanya silinda na iska zuwa kunnuwa na takarda, wanda zai iya gama buƙatar akwati daban-daban.
● Yana iya gama akwatin na ninki ɗaya da matakai masu yawa. (Max. 4 sau)
● Non tsakiyar mold zane, nagarta sosai kauce wa matsala na mold tsaftacewa, wanda ya sanya ninka-in size zurfi (Max. 100mm)
● Rufin aminci tare da kyan gani.
● Tsarin aiki mai zaman kansa don naúrar naɗa yana sa saitin ya fi sauƙi.
● Mai ɗaukar bel yana tattara kwalaye ta atomatik kuma ya fitar da su daga Wrapper.
1. Abubuwan Bukatun Kasa
Ya kamata a ɗora na'ura a kan ƙasa mai laushi da ƙaƙƙarfan wanda zai iya tabbatar da cewa yana da isasshen nauyin kaya (kimanin 500kg / m).2). Ya kamata a kewaye da injin ya adana isasshen sarari don aiki da kulawa.
2. Girma
-3 Ma'aikata: 1 babban ma'aikaci, 1 (0) lodi kayan, 1 tattara akwatin
Lura: Injin yana da kwatance biyu. Abokan ciniki za su iya zaɓar hanyar kuma shigar da injin tare da mafi kyawun wuri. Anan tare da shimfidu biyu don bayanin ku.
A.
B
3. Yanayin yanayi
Zazzabi: Ya kamata a kiyaye yanayin zafin jiki a kusa da 18-24 ° C (Ya kamata a sanya kwandishan a lokacin rani.)
● Humidity: Ya kamata a sarrafa zafi a kusa da 50% -60%.
● Haske: sama da 300LUX wanda zai iya tabbatar da kayan aikin hoto na iya aiki akai-akai.
● Don nisantar iskar gas, sinadarai, acidic, alkali, abubuwan fashewa da abubuwa masu ƙonewa.
● Don kiyaye na'urar daga girgizawa da girgizawa da kasancewa kusa da na'urorin lantarki tare da filin lantarki mai saurin mita.
● Don kiyaye shi daga fallasa zuwa rana kai tsaye.
● Don kiyaye shi daga hura shi kai tsaye da fan.
4. Abubuwan Bukatu don Kayayyaki
● Yakamata a ajiye takarda da kwali akai-akai. Ya kamata a kiyaye zafi na kwali a kusa da 9% -13%
● Takardar da aka liƙa ya kamata a sarrafa ta ta hanyar electro-statically a gefe biyu.
5. Launi na takarda da aka lika yana kama da ko daidai da na bel na jigilar kaya (baƙar fata), kuma wani launi na tef ɗin da aka liƙa ya kamata a makale a kan bel mai ɗaukar hoto.
6. Wutar lantarki: 380V/50Hz 3phase (wani lokaci, yana iya zama 220V/50Hz,415V/Hz bisa ga ainihin yanayi a ƙasashe daban-daban).
7. Samar da iska: 6 yanayi (matsi na yanayi), 50L / min. Rashin ingancin iska zai fi haifar da matsala ga injinan. Zai rage da gaske da aminci da rayuwa na tsarin pneumatic, wanda zai haifar da asara mai yawa ko lalacewa wanda zai iya wuce kima da kulawa da irin wannan tsarin. Don haka dole ne a keɓe shi ta hanyar fasaha tare da ingantaccen tsarin samar da iska da abubuwan su. Wadannan su ne hanyoyin tsarkake iska kawai don tunani:
1 | Kwamfutar iska | ||
3 | Tankin iska | 4 | Manyan bututu tace |
5 | Mai sanyaya salon bushewa | 6 | Mai raba hazo |
● Na'urar damfaran iska wani abu ne mara misali na wannan na'ura. Ba a samar da wannan na'ura tare da kwampreso na iska ba. Abokan ciniki ke saye shi da kansa.
● Aikin tankin iska:
a. Don wani ɓangare na kwantar da iska tare da zafin jiki mafi girma da ke fitowa daga injin damfara ta cikin tankin iska.
b. Don daidaita matsin da abubuwan da ke kunnawa a baya ke amfani da su don abubuwan da ke cikin pneumatic.
● Babban tace bututun shine don cire tazarar mai, ruwa da ƙura, da sauransu a cikin iska mai matsewa don inganta ingantaccen aikin na'urar bushewa a cikin tsari na gaba da tsawaita rayuwar madaidaicin tacewa da bushewa a baya. .
● Na'urar bushewa mai sanyaya shine tacewa da raba ruwa ko danshi a cikin iskar da aka sarrafa ta mai sanyaya, mai raba ruwan mai, tankin iska da babban tacewa bayan an cire iskan da aka matsa.
● Mai raba hazo na mai shine tacewa da raba ruwa ko danshi a cikin matsewar iskar da na'urar bushewa ta sarrafa.
8. Mutane: don kare lafiyar ma'aikaci da na'ura, da cikakken cin gajiyar aikin na'urar da rage matsaloli da tsawaita rayuwarta, mutane 2-3, ƙwararrun ƙwararrun ƙwararrun injinan aiki da kula da injin ya kamata su kasance. aka sanya don sarrafa injin.
9. Kayan taimako
● Ƙididdigar tef ɗin manne mai zafi mai narkewa: Matsayin narkewa: 150-180 ° C
Nisa | 22mm ku |
Diamita na waje | mm 215 |
Tsawon | Kusan 250m |
Core diamita | 40mm ku |
Kauri | 81g ku |
Launi | Fari, rawaya, m (filastik) |
Marufi | Rolls 20 akan kwali |
Hoto |
● Manna: manne dabba (jelly gel, Shili gel), ƙayyadaddun: babban saurin saurin bushewa
BAYYANA | Jelly yana toshe a cikin amber mai haske ko launin rawaya mai haske |
NASARA | 1400± 100CPS@60℃ kafin dilution (Ya danganta da MAFARKIN RVF na BROOKFIELD) |
ZAFIN | 60 ℃ - 65 ℃ |
SAURI | 20 - 30 guda a minti daya |
DILUTION | Dilution da ruwa har zuwa 5% - 10% na nauyin m |
MULKI MAI TSARKI | 60.0± 1.0% |
HOTUNA |
● Samfurin zai iya zama katako, filastik, aluminum (bisa ga samar da kayan aiki).
Itace Ƙananan yawa Maras tsada. | |
Filastik Yawan ≥ 50,000.00 Mai ɗorewa. | |
Aluminum Yawan ≥100,000.00 Dorewa&daidaitacce. |
An fi amfani dashi don yankan kayan kamar katako, kwali na masana'antu, kwali mai launin toka, da sauransu.
Wajibi ne don littattafai masu wuya, kwalaye, da dai sauransu.
1. Ciyar da babban kwali da hannu da ƙaramin kwali ta atomatik. Servo sarrafawa da saitin ta hanyar allon taɓawa.
2. Silinda pneumatic suna sarrafa matsa lamba, sauƙin daidaita girman kwali.
3. An tsara murfin aminci bisa ga ma'aunin CE ta Turai.
4. Yi amfani da tsarin mai da hankali, mai sauƙin kulawa.
5. Babban tsarin yana yin ƙarfe na simintin gyare-gyare, barga ba tare da lankwasawa ba.
6. Mai murƙushewa yana yanke sharar gida kanana kuma ya fitar da su da bel mai ɗaukar kaya.
7. Ƙarshen samar da kayan aiki: tare da bel mai ɗaukar mita 2 don tattarawa.
Gudun samarwa:
Babban ma'aunin fasaha:
Samfura | Saukewa: FD-KL1300A |
Faɗin kwali | W≤1300mm, L≤1300mm W1=100-800mm, W2≥55mm |
Kaurin kwali | 1-3 mm |
Saurin samarwa | ≤60m/min |
Daidaitawa | + - 0.1 mm |
Ƙarfin mota | 4kw/380v 3 lokaci |
Samar da iska | 0.1L/min 0.6Mpa |
Nauyin inji | 1300kg |
Girman inji | L3260×W1815×H1225mm |
Lura: Ba mu samar da kwampreso na iska.
Mai ba da abinci ta atomatik
Yana ɗaukar feeder ɗin ƙasa wanda ke ciyar da kayan ba tare da tsayawa ba. Akwai don ciyar da ƙananan girman allo ta atomatik.
Servokuma Kwallon Kwando
Masu ciyarwa suna sarrafa su ta hanyar dunƙule ƙwallon ƙwallon ƙafa, injin servo ne ke motsa shi wanda ke inganta daidaitaccen daidai kuma yana sa daidaitawa cikin sauƙi.
8 saitina HighWukake masu inganci
Dauki alloy zagaye wukake wanda ke rage abrasion da inganta yankan yadda ya dace. Mai ɗorewa.
Saitin nesa na wuka ta atomatik
Ana iya saita nisa na layin yanke ta allon taɓawa. Bisa ga saitin, jagorar za ta motsa ta atomatik zuwa matsayi. Babu ma'auni da ake buƙata.
CE daidaitaccen murfin aminci
An tsara murfin aminci bisa ga ma'aunin CE wanda ke hana ɓarna da kyau kuma yana tabbatar da amincin mutum.
Sharar gida
Za a murkushe sharar ta atomatik kuma a tattara su yayin yanke babban takardar kwali.
Na'urar sarrafa matsa lamba na huhu
Ɗauki silinda na iska don sarrafa matsa lamba wanda ke rage buƙatar aiki don ma'aikata.
Kariyar tabawa
HMI abokantaka yana taimakawa daidaitawa cikin sauƙi da sauri. Tare da injin atomatik, ƙararrawa da saitin nesa na wuka, sauya harshe.